Brief Talk About Steel Coil Loading And Unloading

2022年11月3日 作者 powerson metal
Brief Talk About Steel Coil Loading And Unloading

Brief talk about steel coil loading and unloading

Steel trade is an important part of world trade, and finished steel products are mainly exported to China, South Korea, Japan, Vietnam and Taiwan and other countries and regions. With major loading ports such as Shanghai, Zhangjiagang, Lianyungang, Tianjin, Kaohsiung in Taiwan, Pyeongtaek, Inchon, Pohang, Kwangyang in South Korea, Oita in Japan and Vungtau in Vietnam, trade is concentrated in Europe, America and Southeast Asian countries.
Regarding ship steel loading, I mainly combine a little steel loading experience from the spare cabin, cabin inspection, strength accounting and loading, skidwood arrangement, lashing, ticket partition, first mate receipt signing, cargo management on the way, unloading at the port of unloading, etc., to talk about a little humble opinion on steel loading. Mistakes are inevitable, please criticize and correct, and do not hesitate to give advice.
As we all know, steel cabin inspection requires strict cargo compartment requirements, requiring the cargo compartment to be clean and free of residual cargo, dry, salt-free, sewage well drying, etc. If the voyage of the two ports is short, and the cargo on the voyage is difficult to clean the cargo such as coal, nickel ore, etc., and catch up with adverse factors such as bad weather and sea conditions after sailing, it is necessary to draw up a detailed and specific spare space plan on board, due to the tight time and insufficient manpower, so it is necessary to start the spare space work at the unloading dock, each cargo hold is completed, and the time in port should be used to remove the residual cargo as much as possible, including sewage wells, to ensure smooth drainage when cleaning the cargo hold, and to avoid poor drainage caused by the loss of time for the spare compartment.
If it is possible to obtain the consent of the port side through the agent as much as possible, rinse and clean bulkhead cargo stains with plastic brushes while in the port, but note that the MARPOL Convention and most ports do not allow the discharge of cargo sewage in the cargo compartment.
In recent years, P&I clubs have suffered cargo damage and caused cargo owner claims, mainly caused by cargo damage, deformation, friction, moisture and cargo rust caused by water ingress in the cargo hold.
In view of this, when preparing the cabin, focus on high-pressure fresh water cleaning of the hatch circumference, imagine if it contains salt in the future, if the cargo compartment sweats, dripping to the cargo under the hatch circumference, it is easy to cause cargo damage under the hatch circumference, and must ensure that the Drain channel around the cargo hatch circumference is unblocked, otherwise it is easy to make sweat dripping onto the cargo and causing cargo damage.
Therefore, it must be required that hatch circumference, ramp board, floor, sewage well, etc. are very easy to be inspected by Surveyor, such as the cargo compartment of the Australian elevator straight ladder, bilge plate, ramp board, etc. as high as possible to fully high-pressure fresh water cleaning, it should be noted that after the seawater flushes the cargo hold, in order to prevent salt crystallization, it is best to rinse with fresh water when the seawater is not dry, so that the residual salt will be significantly reduced, and save fresh water to a certain extent, now many port cabin inspections have passed the Silver nitrate test, A little salt can reflect the appearance of white, and Surveyor will think that it is not clean, so it is important to pay attention here. After docking, all kinds of procedures are completed, there are two cabin inspection Surveyor, and it is best to divide the ship into two teams, one team is led by the captain and others, and the other team is accompanied by two teams such as the first mate and others. Generally, Surveyor will first take pictures of the bulkheads and bilge plates around the cabin, and then use Silver nitrate to randomly sample and test the cabin everywhere, and take pictures, and then the watertightness of the hatch, South Korean ports will carry out CHALK TEST on the hatch rubber strip, and some ports of HOSE TEST but this method has also been gradually eliminated, HOSE TEST is easy to cause salt to the hatch and hatch, more and more are replaced by ultrasonic tests, So be sure to pay attention to the hatch watertightness test, the cabin inspection time is about an hour, during which Surveyor may chat with the ordinary crew on the ship, such as interns, specifically ask them how to prepare the cabin on the ship, in this case, must not answer, let the ship’s first mate or captain explain it, to prevent them from being short-inexperienced, wrong answers, and causing passivity on the ship.

Cargo stowing:
It is necessary to clarify several concepts of strength:
Stack load is mainly used for the maximum load that each base of the container ship can be allowed to bear Point load: The load acts on a small specific area Because steel loading, especially coil steel loading, must first consider the bilge plate strength, now each port calculates the bilge plate strength according to the projection area and has been accepted by all parties. For example, the strength of the bilge plate of the OL ship 1.3.5 cabin is 24.5 tons, as shown in the renter’s pre-provisioning chart:

steel coils loading

The pre-provisioning map of the OL ship NO.3 cargo compartment JAKARTA EX KWANGYANG cold coil steel, pre-configured 5 rows of 3 layers with a total of 2193 tons, longitudinal area from the end of the NO.3 cargo bilge plate to its front 7.5 meters, it is known that the lateral width of the No.3 cabin bilge plate of the wheel is 24 meters, so the maximum cargo weight loaded in this area is: bottom area × bilge plate strength is 7.5×24 × 24.5 = 4116 tons, the actual calculated weight is greater than the pre-configured 2193 tons, so to meet the bilge plate strength, according to this one by one each loaded module strength accounting, as for like NO.1, 5 bilge area close to trapezoidal, to be calculated according to the trapezoidal area. Theoretically, no matter how many layers are installed, as long as the weight of these goods does not exceed the calculated loading weight, the strength of the bilge plate can be guaranteed, of course, in fact, due to the limited height of the forklift and the strength of the underlying steel itself, loading too much weight and excessive weight will cause the bottom steel coil to deform, I experience several port coil loading, up to three layers of loading and the third layer of steel coil is generally much lighter than the weight of the first layer of steel coil, usually below 10 tons.

After calculating the bilge plate strength, the total longitudinal strength should be calculated in the stowage instrument.

Looking at the Loading manual, we know that the SF of coiled steel is about 0.29, and important data such as GM value, SF and BM are calculated accordingly. After all the calculations, check the size of the skids and the number of paved passes.

First of all, we must understand the purpose of the coil steel liner:
1. Prevent the corrosion of the coiled steel due to moisture (water or sweat) of the goods
2. It is mainly to avoid direct contact between the coiled steel and the cabin floor, which plays a cushioning role and increases the friction coefficient. Requirements for bedding wood: 1. Good quality, no damage or fragments, the ideal wood type is hardwood 2. The bedding wood must be dried to avoid damaging the cargo by the wet bedding
3. The thickness and dimensions meet the requirements.
4. A certificate approved by the quarantine department must be provided to ensure that there is no pest infestation.
SKULD P&I Club: Coil steel weighs no more than 15 tons, two rows of double-layer specifications are 6″×1″ (15cm×2.5cm) planks, more than 15 tons of planks use 3 rows of such boards.
To actually see if the skids provided on the shore meet the requirements.
Port skids are equipped with common steel loading ports such as South Korea, Japan OITA, Vietnam VUNGTAU, domestic Zhangjiagang, Shanghai and Tianjin. Discussion of lashing scheme: Now basically most ports of the lashing is the use of steel belt, except for a few ports such as Taiwan Kaohsiung using wire lashing, the quality of wire lashing is really average, especially like 1, 5 cabins, pads in the HOPPER TANK place must be longitudinally used wood and nails to nail to prevent the wood from falling when the ship shakes, causing the steel to directly contact the bulkhead, the ship is easy to damage the bulkhead, Kaohsiung Port and some domestic ports should especially keep an eye on whether the workers do this, if not done, The worker refuses to sign the lashing service slip before correcting it. Photo As for the bulkheads of cabins 2, 3, 4 can be directly skidding, there is no need to staple them with nails.

The cushion material of the steel plate is generally placed according to the figure below, and the single piece is vertically separated to facilitate loading and unloading.

steel coils loading

About the locking coil Picture Single-layer steel coil stowage should be located in the middle of the approximately compartment. The gap between the locked volume shall not be greater than 2/3 of the diameter, nor less than 1/3 of its diameter, if it does not meet the above requirements, two locking volumes can be set to meet the requirements, pay attention to the locking volume each layer should not exceed 3, during the loading process must pay attention to whether the setting of the locked volume meets the requirements, if it does not meet the requirements, immediately contact Port Captain and ask it to correct immediately.

Lashing: It is customary practice in each port to use a lashing object to fix each coil on the top layer with two coils on the lower layer, and the coils are tied together in groups of at least three, except for the locking rolls.

Generally, the loading of steel coils is heavy on the bottom of the steel coil and light on the top, so the bottom layer of the general three-layer steel coil does not need to be fastened and bound, only the top layer is fastened to the next layer of steel coil, and the steel coils on both sides need double lashing to strengthen. Photo For lashing schemes, charterers will generally ask the shipping company and the vessel owner to confirm their consent before loading. However, if a ship receives a weather warning before sailing, and encounters typhoon and other bad weather and sea conditions in the sea area after sailing, which poses a serious threat to the safety of cargo personnel of the ship, for safety considerations, the port must be required to change the lashing plan and increase the number or intensity of cargo lashing. However, some ports Super Cargo and foremen will stick to the previous lashing scheme on the grounds that the ship has previously confirmed it, and emphasize that the port lashing scheme has been in use for at least N years, regardless of whether the ship is carrying goods to the Americas, Europe or Southeast Asia, and regardless of the meteorological conditions of its route, and threaten that if the lashing scheme is changed, the additional costs incurred and the delay caused by the time will be the responsibility of the shipowner. The ship side must not be afraid of pressure and insist on improving the lashing plan on the grounds of special circumstances, and finally the port side will also feel the pressure and will adopt a compromise plan, so it seems that no matter what the charterer or port regulations are before, we must do our best to strive for it, the more lashing channels, the ship safety factor will be improved.

Steel loading is generally multiple loading ports, the loading port after the second loading port, because of the loading of the goods before loading, must pay attention to the weather forecast, it is recommended to look at the radar map of the weather software. Often some port workers think that as long as it has not rained, they have been loading or as soon as the rain stops, they will ask the ship to open the cabin for loading, so it must be considered according to the actual weather conditions, from the perspective of the ship, because once the cargo is damaged, the ship has unshirkable responsibility for the loaded cargo, so do not open the cabin because of this, the foreman threatens to give a delay, and is afraid of not opening the cabin for the workers, do not be afraid of the workers complaining, all consider the interests of the shipowner. In addition, after rain, be sure to clean the residual water on the hatch before opening the cabin to prevent the residual water on the hatch from entering the cargo hold during the hatch opening process, causing cargo damage.

When loading goods in some ports in South Korea, such as KWANGYANG, due to excessive dust in the large cabin caused by forklifts transferring steel coils back and forth in the cargo hold, South Korea attaches great importance to the labor protection of workers, so it is sprinkled with fresh water in the cargo hold to reduce dust, and the ship should take photos in time to keep as evidence, report to the captain, and submit a maritime declaration in time.

steel coils loading

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